Production Process
At Green Grow Global (PVT) LTD, we think that the coconut tree is the most priceless gift from nature, and its byproducts, such as husk chips and coir pith, offer countless opportunities to regenerate soil. The natural, restorative, and renewable qualities of coco substrates are the main focus of our business. In order to assist growers worldwide in lessening their ecological impact, Green Grow Global (PVT) LTD is committed to promoting these advantages. The procedures we follow to transform nature’s raw materials into our remarkable substrates are listed below.
1. Raw Material
Our community’s traditional coconut tree growers provide us with our raw materials. Only the highest-quality raw materials are admitted into our warehouse for storage after a careful quality check.
2. Crushing
The raw coconut husks are broken down and the fiber is extracted using a beating principle in our specialized Coir Beater machine.
3. Pith Extraction
Using the Coir Beater, the pith and fiber are separated from the coconut husk pieces. Fresh coconut pith is then extracted by the machine’s outlet conveyor.
4. Screening
After the extracted pith has gone through the screener, our knowledgeable staff tests it to make sure that only the best pieces proceed to the manufacturing process.
5. Washing & Extra Washing
Our washing bunkers are utilized to remove excess elements and lower the coir pith’s default salt content. We use a specialised sprinkling system to carry out an extensive washing process that takes several weeks to achieve precise EC and pH values that meet RHP standards.
6. DRYING
We then let the cleaned pith air dry in our spacious cement yards. After that, the pith passes through our cutting-edge drying apparatus to guarantee that the material is clear of any harmful pathogens and weeds of any kind.
7. Compressing
The dried pith is fed into the compressing machines after being removed from the drying yards. The dried materials are compressed into 325 g, 375 g, 500 g, 650 g briquettes, 5 kg blocks, or compact grow slabs in order to maximize efficiency for our growers.
8. Quality Check
After that, the compressed blocks undergo a thorough inspection procedure. Our quality control team makes sure that our substrates are free of contaminants like weeds, stones, sand, and pathogens, which enables us to give you the best possible service.
9. PALLETISING
In order to maintain hygienic standards, the compressed blocks are subsequently placed into UV bags and meticulously arranged in cleaned wooden pallets. We transport our packaged goods in dry vans or 40-foot high-cube containers.
10. Logistics & Shipping
The filled containers are then transported straight from our facilities to our growers’ locations throughout the globe via road and sea.